August 2009  
 

►  Content


 

  Software Tip

  Downloading to HIMA PES Devices

  HIQuad

  HIMatrix

  HIMax

  Ethernet/Serial Communications

  Functional Safety - What is a Safety Integrity Level (SIL)?

  Upcoming Courses

 TÜV Functional Safety Program

  Analysis and Design of Safety Instrumented Systems Course

  Operation and Maintenance of Safety Instrumented Systems Course

 HIQuad Maintenance Course

  HIMatrix Maintenance Course

  Contact


 

►  Software Tip


Downloading to HIMA PES Devices

Depending on the controller used and the operating system revision, different options are available to the user when transferring new or modified code into a HIMA PES.
 



HIQuad


HIQuad devices allow code to be downloaded if both processors are in STOP mode. If a download is performed in RUN mode, the HIQuad system will enter STOP mode first. When the HIQuad controller is in STOP mode, outputs are driven to their safe state and inputs are not being scanned. The plant being protected will also be in a safe (shut down) state.

It is also possible for a project to be downloaded or more specifically reloaded to a HIQuad processor while it is in RUN mode. In RUN mode all outputs are being controlled by the PES and inputs are being scanned. Performing a reload will not upset the plant.

When reloading to a HIQuad in RUN mode it is important that the logic has been code generated for "reloadable code". If the logic has been heavily modified it is possible that some of the changes may not be compatible with the reloadable code option. If this is the case, the PES must be placed in STOP mode before downloading.
 



HIMatrix

HIMatrix controllers are usually installed in non-redundant configurations. Currently, a HIMatrix controller must be in STOP mode before a download can take place. When placed in STOP mode, all outputs are set to their safe state and inputs are no longer scanned. Later revisions, due Q1 2011 will permit reloading (device remains in RUN) for HIMatrix processors.
 



HIMax


Downloading to a HIMax controller can be performed once the processor is in STOP mode. The HIMax PES is also very flexible when reloading modified code. An application (logic and/or hardware) can be heavily modified and a reload is still possible while using a HIMax PES. When performing a reload, the processor does not enter STOP mode. The required changes are seamlessly merged into the running logic through the use of shadow RAM.
 


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►  Ethernet/Serial Communications


Ethernet Communications


Serial Communications



* 01/2011


GLOSSARY

COM USER TASK (CUT)
permits the execution of a user developed binary file in a protected area of the controller. Data can be exchanged between the PES and external systems via serial (RS232/RS485) or Ethernet TCP/UDP.

ETHERNET/IP is an open communications protocol developed by Rockwell Automation. It is designed for use in machine control and other industrial automation applications.

HIPRO-N is a non-safety related protocol that can be used together with HIPRO-S.

HIPRO-S
Is an inter-system SIL3 safety protocol developed by HIMA for use over serial based media.

INTERBUS is a serial bus system, which transmits data between control systems.

Modbus Protocol is a messaging structure developed by Modicon in 1979. It is used to establish master-slave/client-server communication between intelligent devices.
 




OPC is a series of standard specifications that fill a need in automation like printer drivers did for Windows allowing for seamless communications over Ethernet for automation and control systems.

PROFIBUS Decentralised Peripherals (DP) is used to operate sensors and actuators via a centralised controller in production technology.

SAFEETHERNET is a safety related protocol that transmits data over a standard Ethernet connection to SIL3.

Send & Receive TCP is a manufacturer-independent, standard protocol for cyclic and acyclic data exchange and does not use any specific protocols other than TCP/IP.

Simple Network Time Protocol (SNTP) is used for time synchronisation.


 


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►  Functional Safety


What is a Safety Integrity Level (SIL)?

A safety integrity level (SIL) is a way for an end user to specify how much protection is required for a safety instrumented function (SIF). A SIF is the function that detects a hazard and brings the running system to a safe state. This function must perform within the company’s tolerable risk criteria. Although a SIL is often seen as simply a number between 1 and 4, which indicates the safety performance of your safety instrumented function, a SIL provides more information and has more requirements than an unobtrusive number would indicate. The SIL is a benchmark the end user needs to achieve to be within its tolerable risk criteria.

One of the key factors for a determined SIF to achieve a specific SIL, is to have devices with proven reliability that have been determined in accordance with AS 61508. It is usual for suppliers to prove their reliability and compliance through certification bodies such as TÜV Rheinland. Beyond this technical requirement are the safety management systems, which ensure the SIF remains at its desired SIL, throughout its working life. For the process industry, AS 61511 outlines the technical and non-technical requirements of the SIL.

It is important to note that only the end user can specify the required SIL (perhaps determined from a corporate risk matrix) as they are accepting the risk of the associated hazard.
 


 


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►  Upcoming Courses - TÜV Functional Safety Program

 

TÜV Functional Safety Program

Brisbane | 8-11 December

World-class training from a world-class trainer


This course has been developed to provide an overview of current industry standards, functional safety concepts and current tools used to determine safety levels while applying industry recognised techniques and methodologies.

Below are testimonials from clients who have successfully completed the TÜV Functional Safety Program with Tino Vande Capelle, HIMA's TÜV Functional Safety trainer.

"HIMA's Functional Safety Management (FSM) course is in the forefront of delivering the best knowledge outcomes for achieving world class process safety standards." Mahesh Murthy

"His knowledge of the subject was excellent and he could give examples from his own work experience. He could gauge a persons understanding and give extra help and support if required. From a personal point of view I would have no hesitation in recommending Tino."
Peter Smith

"The course was very helpful and practical, with good quality training materials. Tino is an excellent presenter who was able to clearly communicate the concepts and provide examples from his experience to illustrate the points." Rebekah Mutton

"He proved to be a highly knowledgeable expert in functional safety with lots of practical experience. His teaching style is easy-going, entertaining even but highly effective. I thoroughly recommend Tino as a functional safety expert and trainer." Tung Nguyen

Click here to download the TÜV Functional Safety Program flyer.

For further information please see our Events page.
 


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►  Analysis and Design of Safety Instrumented Systems Course

 

Analysis and Design of Safety Instrumented Systems Course 


Sydney | 8 September
Gladstone | 6 October
Brisbane | 10 November

Darwin | 22 September
Melbourne | 4 November

The objective of this course is to provide engineers with the knowledge required to analyse and design safety instrumented systems (SIS) in accordance with the analysis and realisation phases of the AS 61511 safety lifecycle.

Click here to download the Analysis and Design of Safety Instrumented Systems Course flyer.

For further information please see our Events page.
 


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►  Operation and Maintenance of Safety Instrumented Systems Course


Operation and Maintenance of Safety Instrumented Systems Course
 


Sydney | 8 September
Gladstone | 6 October
Brisbane | 10 November

Darwin | 22 September
Melbourne | 4 November

The objective of this course is to provide operations and maintenance personnel with the knowledge required to operate and maintain safety instrumented systems (SIS) such that the designed functional safety is maintained throughout the operation and maintenance phases of the AS 61511 safety lifecycle.

Click here to download the Operation and Maintenance of Safety Instrumented Systems Course flyer.


For further information please see our Events page.
 



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►  HIQuad Maintenance Course

HIQuad Maintenance Course

Perth | 1-2 September                  
Brisbane
| 12-13 November

The objective of this course is to provide detailed hands-on system troubleshooting exposure for engineers and technicians maintaining HIQuad SIL rated safety systems.

Click here to download the HIQuad Maintenance Course flyer.

For further information please see our Events page.
 


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►  HIMatrix Maintenance Course


HIMatrix Maintenance Course

Perth | 20-21 October

The objective of this course is to provide hands-on troubleshooting for HIMatrix systems and insight into ELOP II Factory Software and the HIMatrix controller.

Click here to download the HIMatrix Maintenance Course.

For further information please see our Events page.
 


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►  Contact


For more information visit our website www.hima.com.au or call to speak to a safety specialist.
 

For service information contact HIMA Service:

Tel: (03) 8645 3602
Email: service@hima.com.au
 

To register for training contact HIMA Training:

Tel: (08) 9323 2100
Email:
training@hima.com.au


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